Transceiver build - part 4
The world is in a weird state right now. I hope you are all doing well. For me this stay-at-home and work-from-home situation has at least given me some time to re-evaluate my shortwave transceiver project. To be honest I wasn't happy with the performance I got out of my superheterodyne design. It got more and more complex in order to achieve good performance across the intended shortwave range. It got complex to the point where I deviated far away from the goal of making a simple, understandable and yet decent performing transceiver out of common off-the-shelf parts. Either way I turned and twisted my design it ended up being too much of a compromise for my liking. This was not what I had in mind at all. Let's just say there is a reason good performing transceivers of this kind are expensive. Dealing with multi stage mixing and filtering is powerful but doing it right takes a lot of careful calculations and filtering. Also every stage of the transceiver also impose a risk of degrading the signal (i.e. by introducing noise and intermodulation) making each stage even more complex and critical. To reach my goal I had to find another way.

Direct conversion

The surprisingly good performance from my earlier experiment with the NE612 direct conversion receiver got me thinking. What if an advanced direct conversion design is actually less complex than a relatively simple superheterodyne design? Two common problems with direct conversion is carrier leakage and the ability to distinguish between upper and lower side band (since it's only a single conversion stage). Carrier leakage is a potential problem because the mixer is running at the operating frequency which can cause various issues as well as undesired radiation of a carrier signal even in receive mode. This can be mitigated by good RF isolation, careful mixer design and a receive pre-amplifier. Then there is the question about demodulation and modulation. A single mixer stage, as used in most simple direct conversion designs, will effectively act as a DSB receiver/transmitter with no way of distinguishing between upper and lower side band so we need something better. An answer to this is quadrature signals. This is achieved by using two mixers connected to the same RF-input. These two mixers are fed from a local oscillator that generates two signals with a very exact 90 degree phase offset, one for each mixer. This results in two mixing outputs. One in-phase signal, I, and one signal, Q, that is phase shifted 90 degrees. Having the I and Q signals and knowing the phase relationship between the two it's possible to determine the location of any given signal within the pass-band. Signals with exactly 90 degrees phase offset between I and Q belongs to one of the sidebands (+90 for one sideband and -90 for the other). This again is bidirectional and works for both demodulation and modulation. Diagram above shows a typical quadrature mixer which can be realized with a pair of double balanced mixers such as the SBL-1. This kind of mixers however are not ideal for this use-case. They are very sensitive to input and output termination which makes them complicated to use in a wideband scenario and the conversion loss is also relatively high. One very nice thing though is that the design can be made to be bidirectional making it possible to use the same mixer for both receive and transmit. The quadrature concept requires symmetry. Both mixers must be equal. Good off-the-shelf balanced mixers are also relatively expensive and the manufacturing tolerances are usually not good enough and will require matching of two mixers for good result. Lately there is a new way to do this that has become very common and that solves most of these issues.

Quadrature sampling

This principle is used in many software defined radios today. A good performing quadrature mixer can be built using a modern digital multiplexer. One particular design has come to be called the Tayloe mixer from Dan Tayloe at Motorola who published a paper on this back in early 2000s. After some initial testing I decided to give this a try. The principle is quite simple. There are four switches and four sampling capacitors. The mixer cycles through all four switches in turn at a frequency that is four times the desired mixing frequency. That means that each switch is activated one time for every cycle which creates a 90 degree phase offset between each switch (360/4=90) and since there are four switches the frequency for which each switch is activated will be the desired switching frequency. The fact that there are now four outputs is very useful since the 0 and 180 outputs can be treated as a balanced I signal, and the 90 and 270 outputs can be treated as a balanced Q signal. The design can act both as a detector by feeding an RF signal into it and amplifying the balanced I and Q signals, or as an emitter of an RF signal by feeding it with balanced I and Q signals.

My combined QSD/QSE module

I wanted build a module that incorporated both a Quadrature Sampling Detector and a Quadrature Sampling Emitter into the same unit sharing the same RF input/output port and cover 0-30MHz. That way I could simply swap this module into my existing transceiver design replacing the first mixer, crystal filter, product detector, modulator, as well several amplifier stages. Actually just combining this module with a suitable band pass filter would make up a complete RF section of a low power transceiver. The QSD in itself is sensitive enough to perform well even without a preamplifier. Since the I and Q signals are balanced the common mode rejection is very good making it is possible to follow the detector by high-gain amplifiers. Below is a picture of the module that I came up with. As mentioned earlier and after some experimentation it became obvious that there was a lot to gain from RF isolation so I decided to build this module into a metal enclosure. I also sectioned off the inside of the module to further improve isolation. There are SMA connectors for RF input/output and local oscillator input. The TX/RX I/Q signals are fed through shielded microphone cables.

Design details

The module is divided into four compartments. - Top left: FST3253 switch and sampling capacitors - Bottom left: 74AC74 quadrature generator - Middle: 74HC4053 multiplexers for TX/RX switcing - Right: TL074 TX/RX I/Q amplifiers The schematic is laid out similar to the real layout. The front end of the module and mixer consists of the FST3253 CMOS switch. It is a common device to use for this purpose and is known to perform well. It is fast and has relatively low on-resistance. The only minor downside is that it does not come in a DIP so in this case I use the SOIC version. It did not matter very much since this compartment is built in dead-bug style anyway to help with symmetry and RF performance. The four sampling capacitors (C5-C8) are soldered directly to the legs of the FST3253. I matched four out of a batch of 50 that came within 1% of each other. The quality of these capacitors are important. I used R82 polyester capacitors for this. The two switch banks of the FST3253 are connected in parallel to further decrease on-resistance and the input is biased (R4,R5) at Vcc/2=2.5V. Also there is a 47 Ohm resistor in series with the input to help maintain 50 Ohm impedance. Depending on the rest of the design this may or may not be needed (keep in mind that resistance can increase noise). The FST3253 is driven by a quadrature clock that can be treated as grey-code to activate the switches one at a time in sequence. The quadrature clock is derived from an external local oscillator at four times the desired mixing frequency. One fast dual flip-flop 74AC74 is used to convert the incoming clock into two clocks at a quarter of the frequency but 90 degrees apart. To reach a 30MHz mixing frequency the external oscillator must be able to operate up to 30x4=120MHz. This means the faster 74AC74 must be used. Slower versions such as the 74HC74 or 74HCT74 will not work. Because of the high frequency this part is also built using dead-bug style. In-line with the quadrature outputs are 100 Ohm resistors (R6,R7). These resistors rounds off the signals slightly and greatly reduces over tones. The resistors are actually placed right in the middle between the compartments to also act as feed-trough devices. The power supply to the 74AC74 is extra filtered (+5VD). Not because of any extreme demands from the 74AC74 but to prevent switching products to exit and reach other parts of the module. This concludes the RF parts of the module. The middle compartment consists of the four "big" bipolar DC blocking capacitors (C15-C18) as well as the two 4053 multiplexers used for TX/RX switching. It also contains parts of the active balancing circuit but more on that later. The two 4053 switches the balanced I/Q signals from the FST3253 between the TX/RX I/Q amplifiers in the rightmost compartment. These amplifiers are based on TL074 operational amplifiers. There are probably better alternatives but I had these at hand and they worked very well. The most important thing is to maintain symmetry between the I and Q paths, therefore all of the resistors here have 1% tolerance.

Initial results

To test the module I used two signal generators and observed the mixing products on a scope. Example test setup: - LO = 28.000MHz 0dBm (Fluke 6060A) - RF = 7.001MHz -40bBm (HP 3325A) - I/Q signals hooked up to scope (Tektronix TDS2014C) in XY mode As you see here a 90 degree phase difference between the, in this case, 1kHz I and Q outputs generates a circle on the scope. This is what we want. The module was working! But it soon became apparent that more work was needed. Performance was inconsistent over the 0-30MHz operating range. The symmetry varied and in some parts, mainly over 25MHz, the dynamic range was noticeably limited. Also the carrier leakage was way too big over the entire range for it to ever be used as a transmitter. This got me puzzled for quite some time until I started poking around with a high impedance high resolution volt meter directly at the sampling capacitors. What I found was that the DC levels varied with the local oscillator frequency and was never really equal and often far from the expected 2.5V they were biased at from the "front" side of the mixer. Now things started to make more sense. The question was what caused it and how to solve it.

Active balancing

It soon became apparent that the balance problem was isolated to the mixer itself and the sampling capacitors. Disconnecting the DC blocking capacitors (C15-C18) thus isolating the mixer from the rest of the circuit only improved the situation very slightly. Even more careful matching of the sampling capacitors did however improve the balance problem a bit but not to the point that it was good enough. I was going to need something more than just well matched components. That's when I discovered that it was possible to bias the mixer from both sides by loosely injecting a DC voltage onto the I and Q signals, directly at the sampling capacitors. The bias compensation needed was still very frequency dependent but solved all of the problems! When adjusted properly. I added two filtered DC inputs to the module, I_BAL and Q_BAL, that connects directly to two of the sampling capacitors, one on the I side and one on the Q side. First a was afraid I would need four bias signals but it turned out that the I+ and I- as well as Q+ and Q- follow each other so the DC offset can be injected to either one of the I and Q capacitors. Since the needed bias compensation varied with frequency I figured I could solve this in software by adding two DAC outputs to my Si5351 based local oscillator. I used a pair of PCF8591 8-bit DACs and by experimentally selecting values for R8-R11 it was possible to utilize the full range of the DACs which turned out to be more than enough resolution. These resistors along with the capacitors C11-C14 makes up a very important low-pass filter since these signals are injected directly into the signal path. I use a lookup table along with linear interpolation in software to generate the DAC values. Finding the correct values for I_BAL and Q_BAL is a matter of nulling out the carrier from the receive frequency. As a start I measured these values for every even MHz within the operating range and interpolated between them. It turned out to work very well! Now the module performs equally good from 0-30MHz. The really nice thing of using the same mixer for both TX and RX is that this adjustment is valid for both cases which greatly simplifies things.

Conclusion

This has been a fun part of my transceiver project. Finally I feel that I have completed a central part of what I need to build the reasonable performing rig I initially set out to make. Initial testing by connecting the I/Q signals to a PC with SDR software worked surprisingly well and with very usable side band suppression. The next step is to construct a switchable band-pass filter module to go before the QSD/QSE module. Then there is the question of analog phase shifting networks for a complete non-PC based approach but further experimentation will tell which way I will go.

Write a comment

Name or handle

E-mail (optional and not visible to others)

Comment


Code from above