Transceiver build - part 2
I'm happy to admit that while progress has been slow, the transceiver project is not forgotten. As always, many things are competing for their share of my spare time. It will be finished. Eventually. In part one I presented the basic concept, first prototype and the main analog parts for the receiver (some of which will be used for transmit as well). While I have the basic analog concept working, my transceiver will not be of much use in the shack without a pretty box and a good way of controlling it. This part of the build is about the microcontroller, LCD and buttons. The first thing I did was to locate a suitable enclosure. The loose-boards-all-over-the-desk-design was getting difficult to manage even for a prototype build. Ideally a metal enclosure would be better but I went for plastic simply because it's easier to work with and I'm counting on not getting everything right the first time anyway. One basic requirement I had with this design was that I wanted the ability to control all of the transceiver functions remotely from an external computer. That includes various analog gains and volumes. It would need some extra work but in the end I think it will be worth it. The first prototype used a 4x20 character LCD but I've now changed it to 2x40 character LCD to make better use of front panel surface area. To keep it simple I also wanted to base the logic around the Atmega 328 since it's a very common microcontroller today. It may be a bit under powered for what I want to do but with some efficient code I think I can pull it off. I'm not a huge fan of the Arduino so software will be written in C directly for the Atmega using avr-gcc that hopefully also saves me some program space. Not entirely knowing yet how I want the user interface to work I just mounted a set of eight buttons. There is still room for more if there is a need for it. All buttons are momentary. Also on the front are two stereo jacks for headphones and microphone with PTT button. The inside is divided into two stacks of half size euroboards. The left stack above contains three boards for the RF parts (top board currently empty) and the right side will be a stack of two boards for the digital and audio parts (only the digital board is in the picture). In the space between the stacks I will squeeze in a vertical board for the crystal filters (not sure how many I will be able to fit in there but hopefully at least two). On the rear panel I have mounted three BNC connectors. Not yet sure how they will be used but hopefully switchable antennas and IF in/out. Also on the back is a DB9 for RS-232 that will be connected to the Atmega 328 UART for remote control. Of course there is also a DC-jack. As mentioned in part one of the project I have chosen the Si5351 frequency generator for VFO and BFO. Controlled by I²C it's a good match for the Atmega 328. Adafruit has a nice little board for this chip that contains a pretty decent reference oscillator, I²C level converters and it's own 3.3V regulator. The Si5351 has three outputs but there are actually only two PLLs inside meaning that I can only get two totally independent frequencies out of this chip but it will be enough. My plan is also to glue a suitable I²C thermometer to the board and isolate it in it's own little enclosure. That way I can compensate for temperature related frequency variations in software. Above is my current draft schematic for the digital controller board. I tried to make decent use of the Atmega 328 I/O pins. Front panel buttons are connected to a '174 encoder that gives me a total of nine buttons on only four I/O pins. Pretty efficient with the downside that only one button can be pressed at a single time. User interface will have to be designed around this limitation but I don't think it's a big issue. The encoder knob is connected to the INT0/INT1 pins that have flexible interrupts. Decoding in software really needs to be interrupt driven not to mis a step. On the I²C bus I have the Si5351 board, a DAC/ADC (PCF8591) and an EEPROM. My plan is to use the DAC/ADC for reading incoming signal level, RF power etc and for software based AGC. Still need to work out how to do this in detail. EEPROM will be used for settings and calibration data. Another suitable multichannel volume control chip will also be connected to the I²C bus for the audio routing and levels. The four '164 shift registers provides a total of 32 outputs for controlling various functions. The PTT and CW key have their own pins so that they are not interfered by other key presses. I have written rudimentary code to test and verify all parts but it's not release-ready. From the image above you can get the basic idea of what the interface looks like right now. That's about it for now! Hopefully the next update will not be that very far away this time.
by Jack Margolis 2018-01-12 00:03 UTC
I'm stilling wondering exactly how you will connect your Si5351a to the mixer. I'm good at researching but this connection is not shown where I can find it. Thanks, Jack

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